Sorry for the delayed response. Just getting caught up with the new community. I will be at CDNLive! in September and we can get together and go thru how I integrated the DFA checks into our PCB Design flow.
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OK Back to your question:
We have been using the Real-time DFA Checks for a while now with great success. We had our own in-house manufacturing group that developed amatrix of component clearances which we imported in the Allegro DFA Spreadsheet. We already had a Microsoft Spreadsheet of the component clearance matrix so I was able to output a tab delimited file and with some tweaks I was able to open it up inside of the DFA spreadsheet in Allegro.
Here is a breakdown of some migration issues that I ran into which may be helpfull (Using SPB 15.7 during migration):
DFA_DEV_CLASS can only be placed inside of the.dra symbol. Adding at the Board level has no effect.
Adding DFA_DEV_CLASS properties can be added to the symbol library using DFA_DLG but it also added the DFA Boundary.
DFA_DLG would not run on large directories of symbols. Wildcards which contains over 100 symbols tends to crash with a Fatal Software Error. Ran on SPB 15.7 on WinXP and did not see an issue. Appears to be limited to Solaris/Linux installation.
DFA_DLG would generates only sqaure DFA Boundaries even if the Assembly Outline is round.
DFA_DLG generated DFA Boundaries using all Assembly Outline data including pin 1 markers. Wrote SKILL routine to delete oversized DFA Boundary, then copy Place_Bound_Top to DFA_Bound_Top to correct issue. Place_Boundary was created correctly in library going out to the edge of the pins so it was OK to copy it to DFA_Bound_Top.
DFA_DLG does not have an option to just add the DFA_DEV_CLASS property for library which have the correct Place_Bound_Top defined.
DFA_DLG updates dra symbols and generates PSM in the same diretory so it needs to be manually moved into the symbol directory.
Not a major issue but would be nice to have an option to specify location of output .psm file.
DFA Spreadsheet can be created using Microsoft Excel but be careful of blank spaces in Class names and clearance values.
Sorry for the brain dump but it may be usefull to you.
Hope this helps,